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Cast Bronze Plaque Manufacturer Photos

FACTORY PHOTOS The 38 Step Process

bronze plaque manufacturer

Step 1 Sales and Accounting Dept

You order starts here on it's journey through 38 different processing stations until completion. First step for your order is to be sent to accounting to be processed. Then, your order is entered into the system and moves to the art department to create the art for your approval. After you approve your art it's converted to a vector file and sent to the polymer dept to make the mold to put into the sand cast.

bronze plaque manufacturer

Once the sand cast is made then the exciting part starts, bronze ingots are heated to 2600 degrees, not more not less, it’s hot and dangerous with sparks flying everywhere. This process is repeated 20 hours a day 5 DAYs a week.

A sight to behold! As the molten bronze is being poured.

bronze plaque manufacturer
bronze plaque manufacturer
bronze plaque manufacturer

bronze plaque manufacturer

Step 2

bronze plaque manufacturer
bronze plaque manufacturer
Next stop is to pour the hot molten bronze into the sand mold. bronze plaque manufacturer
cast bronze plaques manufacturer
cast bronze plaques manufacturer

This sand cast has just been poured with molten bronze and needs to cool as it moves down the conveyor belt.

Conveyers move the product along to the individual station depending on the specifications
bronze plaque manufacturer
bronze plaque manufacturer

Step 3

cast bronze plaques manufacturer

For larger plaques up to 8 feet in diameter, weighing several hundred to a thousand pounds, a crane is used to move the plaque around the foundry floor.

cast bronze plaques manufacturer

Steps 4-38

cast bronze plaques manufacturer

Once the plaque is removed from the sand casting the plaque now starts its journey on the conveyor belt thru 35 different stations. At each station an expert will apply different finishing touches. Each station has the ability and the obligation to reject any plaque that is not perfect in every way. No plaque is shipped until each person who has touched the plaque has approved the quality and then passed it down the line.

cast bronze plaques manufacturer
cast bronze plaques manufacturer
cast bronze plaques manufacturer

The plaques are now ready to have the edges cut off and go into the final finishing stages

cast bronze plaques manufacturer

One of the finishing stations. It is very hands on to be sure there are no imperfections in the finished plaque

cast bronze plaques manufacturer

The mold is put into a frame and filled with sand . After compression the mold is cleaned before heading to the Molten Bronze station.

cast bronze plaques manufacturer

Jim checks out the imperfections on a plaque and makes a recommendation. He then is told to go back to the sales office where he belongs.

cast bronze plaques manufacturer

On one of the final stations the plaque is sanded to a high satin finish and then it is ready to go to the final coating area.

cast bronze plaques manufacturer

The sand is removed from the mold and the cooled plaque is put on track to finishing and polishing

cast bronze plaques manufacturer

Before polishing

cast bronze plaques manufacturer

After polishing



METAL LETTERS

cast bronze plaques manufacturer

The FREE MOUNTING PATTERN is being inspected for accuracy.

cast bronze plaques manufacturer
cast bronze plaques manufacturer
cast bronze plaques manufacturer

This is where water jet cut letters are made. Large water jet machines are used for cutting letters and numbers.

cast bronze plaques manufacturer
cast bronze plaques manufacturer

Jim is going over the details of exactly how and where the holes have to be drilled in the letters; again he is told to go back to the sales office.

bronze plaque manufacturer photos

In the inventory area there are over a million dollars of metal stored at all times.

bronze plaque manufacturer photos

Etched plaques and photos are made in a sealed room complete with sulfuric acid tanks where hundreds of plaques a month are processed. No one goes in there without a mask and gloves as this is a sealed room because of the sulfuric acid in the many tanks.

cast bronze plaques manufacturer Inventory levels are critical to meet the tight dead lines.
cast bronze plaques manufacturer

60" state seal mold. Each state seal mold is stocked in many different sizes.

cast bronze plaques manufacturer

Bronze 3D Military Seal 60" round.The finished product, for most plaques, in 15 DAYs means a happy customer.

Don't Over Pay Buy Direct
Bronze Memorials has over 42 years experience in business making us one of the
oldest and largest bronze plaque companies in the United States.

Trusted by: The FBI | Homeland Security | The State Department | The US Department of Defense

Police Departments, US Embassies along with hundreds of other local government agencies.

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Trust Us Thousands do!

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BRONZE MEMORIALS DONATES MONTHLY TO THE WOUNDED WARRIOR PROJECT. (Donate Here) WE SUPPORT OUR MILITARY WHEN THEY NEED US MOST

• FREE Shipping On All Orders To All 50 States
- - - - - and Canada and All Military Bases

• FREE Art Work In About An Hour - NOT DAYS
- - - - - You can see your art before you order

• FREE Custom Shape - - - - - • FREE Custom Border

• FREE 8 day standard production fast and fast 5 day rush service
- - - - - . WE DON'T MISS DEADLINES

• CALL Us we answer the phone 772-924-0083

• 100% Money Back Guarantee

• Guaranteed To Last Outside 100 years

• 100% Solid Bronze Not cheaper aluminum with faux finish

• Lowest price guarantee
- - - - - we will beat your best price by 10% to earn your business

Safe & Secured Locked Website (https)

• TRUSTED 43 Years With Over 50,000 Satisfield Customers - Read Our Reviews

• SIMPLE AS 1-2-3 IT’S SIMPLE, EASY & FAST!

Mailing Address
Bronze Memorials Inc.
7300 Reserve Creek Drive
Port St Lucie, FL 34986
Sales: 772-924-0083
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Facilities In
Arkansas | Boston | Florida | Minnesota | Pennsylvania | West Virginia

Ph: (772) 924-0083 | Fax: (954) 862-3090

3d plaque, 3d plaques, bas relief plaque, fastest shipping in the usa

Although very rare, DELIVERY DATE CANNOT BE GUARANTEED We Strongly Urge You NOT To Schedule Any Ceremony Involving Your Plaque Until You Actually Have The Plaque In Your Hand. Production Varies At Different Times Of The Year. Delays Can Occur, Although Very Rare, They Are Out Of Our Control Including (Art Corrections, Castings That Must Be Redone, Shipping Damage, Lost Or Delayed Orders and or Shipments, Etc).

We ship to Alabama Alaska Arizona Arkansas California Colorado Connecticut Delaware District of Columbia Florida Georgia Hawaii Idaho Illinois Indiana Iowa Kansas Kentucky Louisiana Maine Maryland Massachusetts Michigan Minnesota Mississippi Missouri Montana Nebraska Nevada New Hampshire New Jersey New Mexico New York North Carolina North Dakota Ohio Oklahoma Oregon Puerto Rico Pennsylvania Rhode Island South Carolina South Dakota Tennessee Texas Utah Vermont Virginia Washington West Virginia Wisconsin Wyoming FREE shipping on orders over $1000.